✂ PORTFOLIO — SIMULATION
Cross Cutter Rotary Shear Application
Rotary shear cutting continuously moving material without stopping. CAM-based phase control, servo synchronization and precise cut length adjustment.
Rotary Shear Cross Cutter Servo CAM CODESYS EtherCAT
CROSS-CUT v2.8 | Rotary Shear Synchronization
READY
Line Speed — m/min
Blade RPM — RPM
Phase — °
Cut Len — mm
Cuts/min —
Total —
Guillotine vs Rotary Shear
| Parameter | Guillotine (Traditional) | Rotary Shear (CAM) |
|---|---|---|
| Material Stop | Full stop (guillotine) | ⚡ Cut without stopping |
| Max Line Speed | 30 m/min | 150 m/min |
| Cut Length Error | ±2 mm | ±0.3 mm |
| Throughput | Low (stop loss) | 5× higher |
| Blade Life | Short (impact load) | Long (soft contact) |
System Parameters
| Parameter | Value | Unit |
|---|---|---|
| Rotary blade diameter | 400 | mm |
| Max material width | 1600 | mm |
| Line speed range | 0–150 | m/min |
| Cut length | 300–sonsuz | mm |
| Servo drive | Lenze i950 | 1-axis |
| EtherCAT | 1 | ms |
| Software | PLC Designer | L_TS2P_CrossCutterState |
// Cycle Phases
FEED
Material feeds forward at constant speed
APPROACH
Blade approaches cut point
CUT
Blade cuts synchronized with material
CLEAR
Blade clears away from material
WAIT
Waits for next cut point